Specialized pumping systems for manufacturing, processing, and industrial facilities handling challenging wastewater with chemicals, oils, solids, and process-specific contaminants.
Industrial wastewater presents unique pumping challenges that extend far beyond typical municipal applications. Manufacturing processes generate complex waste streams containing chemicals, suspended solids, oils, extreme temperatures, and corrosive materials that demand specialized pumping solutions.
Each industrial sector has distinct wastewater characteristics requiring careful pump selection based on fluid properties, flow patterns, and regulatory requirements. Success in industrial applications requires deep understanding of both pumping technology and industrial processes.
Corrosive acids, caustics, solvents, and reactive chemicals require specialized materials and seal systems for reliable operation.
High concentrations of suspended solids, fibers, and debris from manufacturing processes challenge conventional pump designs.
Hot process water, steam condensate, and cooling tower blowdown require temperature-resistant designs and thermal expansion accommodation.
Pumps must integrate with production schedules, batch processes, and automated control systems for optimal facility operation.
High-volume wastewater with organic solids, fats, oils, grease (FOG), and varying pH levels from food manufacturing and beverage production.
Aggressive chemicals, corrosive acids, caustics, and hazardous materials requiring specialized pump materials and safety systems.
Clean manufacturing environments requiring sanitary pump designs with validation documentation and contamination prevention.
High-volume process water with dyes, chemicals, fibers, and suspended solids requiring robust pumping and abrasion resistance.
We serve many other industrial sectors with specialized wastewater pumping needs.
| Chemical Type | Common Industries | Recommended Materials | Special Considerations |
|---|---|---|---|
| Acids (pH 1-6) | Chemical, metal finishing, mining | 316SS, Hastelloy C-276, CD4MCu | Temperature effects, concentration levels |
| Caustics (pH 8-14) | Chemical, pulp & paper, textiles | 316SS, Nickel alloys, Duplex SS | Stress corrosion cracking risk |
| Chlorides | Chemical, food processing, pharmaceuticals | Hastelloy, Super Duplex, AL-6XN | Pitting and crevice corrosion |
| Organics & Solvents | Chemical, pharmaceutical, coatings | 316SS, PTFE lined, Special seals | Seal material compatibility critical |
| Abrasive Solids | Mining, food processing, textiles | Hard iron, Ni-Hard, Ceramic coatings | Particle size and hardness factors |
| High Temperature | Power generation, chemical, food | Cast steel, Special alloys | Thermal expansion, cooling requirements |
Challenge: Meat processing facility with high BOD wastewater causing frequent pump clogs and treatment system upsets.
Solution: Chopper pump system with stainless steel construction and automated screening.
Results:
Challenge: Hydrochloric acid waste stream (pH 1.5) causing rapid pump failure and safety concerns.
Solution: Hastelloy C-276 pump with double mechanical seals and leak detection system.
Results:
Challenge: Sterile manufacturing facility requiring validated pump system with complete documentation.
Solution: Sanitary pump with FDA-compliant materials, CIP capability, and full validation package.
Results:
Our industrial engineering team combines deep process knowledge with advanced pumping technology to solve complex wastewater challenges. From material selection to system integration, we deliver proven solutions for demanding industrial applications.